Condensate Recovery Devices

Pumping Traps

Condensate Recovery Devices Pumping Traps GL81

Condensate Recovery Devices Pumping Traps

GL81

      Electricity not required / Can be used in explosion prevention areas

      Condensate Recovery Devices Pumping Traps GL81

      Features/Applications

      Features

      • Energy saving

        Pumping Traps are able to pressure feed low-pressure condensate to high-pressure condensate recovery lines in higher or remote locations. The incorporation of this product enables the previously unused heat energy of condensate to be recovered and efficiently utilized, thus bringing significant benefits in terms of energy saving.

      • Electricity not required

        Pushes condensate out using the pressure of the motive medium*, therefore can easily be installed in ex-proof areas.
        No need for additional power grid for remote installations.
        *As well as steam, the motive medium can be compressed air, nitrogen gas, or other such gases.

      • Easy maintenance

        All main connections are on the cover side of the pump. Maintenance acces is easy, as it can be performed without detaching the pipes.

      • Low filling head

        The MIYAWAKI pumping traps have a very low filing head, providing good capacity without the need of higher collectors.

      Typical applications

       

      ● Recovery of low-pressure condensate (in combination with collectors)
      ● Support the discharge of condensate from heat exchangers operating close to or below 0 barg

      ● Stall elimination

      *Stall is a phenomenon where the steam trap does not work due to a drop in pressure on the device’s primary side and condensate builds up inside the device. Not only does this prevents the discharge of condensate, it also leads to an increased possibility of water hammer or heat exchanger corrosion occurring.

      Dimensions/Weight

      Dimensions/Weight
       

      GL81_sunpo1.jpg
      Dimensions (mm)

      Maintenance space

      Weight

      Weight during operation
      H H1 H2 H3 H4 D D1 D2 D3 W W1 E (kg) (kg)

       

      670

       

       

      220

       

       

      123

       

       

      579

       

       

      606

       

       

      1010

       

       

      740

       

       

      680

       

       

      570

       

       

      368

       

       

      50

       

      380mm or more 160 Max. 200
      Dimensions (in)

      Maintenance space

      Weight

      Weight during operation
      H H1 H2 H3 H4 D D1 D2 D3 W W1 E (lb) (lb

       

      26.4

       

       

      8.7

       

       

      4.8

       

       

      22.8

       

       

      23.9

       

       

      39.8

       

       

      29.1

       

       

      26.8

       

       

      22.4

       

       

      14.5

       

       

      2.0

       

      14.96in or more 352.8 Max. 441

       

       

       

      Package unit

      Also available is the GL81-PU package unit model that simplifies attachment and installation.
      This compact package includes the requisite piping for pumping trap operation.

       

      GL81-PU.png

       

      Specifications

      Model

      Connection

      Max. operating

      pressure

      Max. operating

      temperature

      Motive medium

      Body

      material

      Size

      PMO(MPa) PMO (psig) TMO(℃) TMO(℉)

      Condensate

      inlet

      Condensate

      outlet

      Motive

      medium

      Inlet

      Exhaust

      GL81-A

       

      3”

      (Flanged*1)

       

       

      2”

      (Flanged*1)

       

       

      1/2”

      (Screwed)

       

       

      1”

      (Screwed)

       

      1,05

      152.25 185 365

      Saturated steam/

      compressed air/

      nitrogen gas

      Ductile cast

      iron

      FCD450

      *Can potentially meet these flange standards: JIS16KFF ASME/JPI 150lb

      ●Maximum allowable pressure (PMA): 1,37MPa (199psig)
      ●Maximum allowable temperature (TMA): 185℃ (365℉)
      ●Specify the model GL81-A when ordering. This product is sold in a set that contains the following accessories.

       

      Inlet-side check valve* 80A (3”)  x1
      Inlet-side gasket 80A (3”)  x1
      Inlet-side bolt nuts 8 set (4 set for ASME/JPI150lb)
      Body fixings x2
      Outlet-side check valve* 50A (2”)         x1
      Outlet-side gasket 50A (2”)         x2
      Outlet-side flange 50A (2”)         x1
      Outlet-side bolt nuts 8 sets (4 sets for ASME/JPI150lb)
      Bolts, nuts, flat washers for body fixings 2 sets

      *Please be sure to use standard accessories for the inlet-side and outlet-side check valves.

      Flow Capacity Chart

      Model : GL81GL81.png
       
      Model : GL81EGL81E.png
       
       
       

      Steam and Air consumption chart for GL81(E)

       

      GL81(E)_SteamAndConsumptionChart.png
       

      Equivalent consumption ofair at 20°C (68°F) underatmospheric pressure,

       
       
       
      Filling Head FH-factors
      mm in
      150 5.9 0,66
      270 10.6 0,75
      370 14.5 0,82
      570 22.4 0,92
      770 30.3 1,00
      970 38.2 1,01
      1270 50.0 1,03
      Capacity for deviating filling heads:
      To get the capacity for other filling heads multiply
      the capacity of this chart by the "FH-factors".

      Installation Examples

      Open system

      GL81-A_open1.jpg
       

      Closed system

      GL81-A_closed1.jpg

      Features

      • Energy saving

        Pumping Traps are able to pressure feed low-pressure condensate to high-pressure condensate recovery lines in higher or remote locations. The incorporation of this product enables the previously unused heat energy of condensate to be recovered and efficiently utilized, thus bringing significant benefits in terms of energy saving.

      • Electricity not required

        Pushes condensate out using the pressure of the motive medium*, therefore can easily be installed in ex-proof areas.
        No need for additional power grid for remote installations.
        *As well as steam, the motive medium can be compressed air, nitrogen gas, or other such gases.

      • Easy maintenance

        All main connections are on the cover side of the pump. Maintenance acces is easy, as it can be performed without detaching the pipes.

      • Low filling head

        The MIYAWAKI pumping traps have a very low filing head, providing good capacity without the need of higher collectors.

      Typical applications

       

      ● Recovery of low-pressure condensate (in combination with collectors)
      ● Support the discharge of condensate from heat exchangers operating close to or below 0 barg

      ● Stall elimination

      *Stall is a phenomenon where the steam trap does not work due to a drop in pressure on the device’s primary side and condensate builds up inside the device. Not only does this prevents the discharge of condensate, it also leads to an increased possibility of water hammer or heat exchanger corrosion occurring.

      Dimensions/Weight
       

      GL81_sunpo1.jpg
      Dimensions (mm)

      Maintenance space

      Weight

      Weight during operation
      H H1 H2 H3 H4 D D1 D2 D3 W W1 E (kg) (kg)

       

      670

       

       

      220

       

       

      123

       

       

      579

       

       

      606

       

       

      1010

       

       

      740

       

       

      680

       

       

      570

       

       

      368

       

       

      50

       

      380mm or more 160 Max. 200
      Dimensions (in)

      Maintenance space

      Weight

      Weight during operation
      H H1 H2 H3 H4 D D1 D2 D3 W W1 E (lb) (lb

       

      26.4

       

       

      8.7

       

       

      4.8

       

       

      22.8

       

       

      23.9

       

       

      39.8

       

       

      29.1

       

       

      26.8

       

       

      22.4

       

       

      14.5

       

       

      2.0

       

      14.96in or more 352.8 Max. 441

       

       

       

      Package unit

      Also available is the GL81-PU package unit model that simplifies attachment and installation.
      This compact package includes the requisite piping for pumping trap operation.

       

      GL81-PU.png

       

      Model

      Connection

      Max. operating

      pressure

      Max. operating

      temperature

      Motive medium

      Body

      material

      Size

      PMO(MPa) PMO (psig) TMO(℃) TMO(℉)

      Condensate

      inlet

      Condensate

      outlet

      Motive

      medium

      Inlet

      Exhaust

      GL81-A

       

      3”

      (Flanged*1)

       

       

      2”

      (Flanged*1)

       

       

      1/2”

      (Screwed)

       

       

      1”

      (Screwed)

       

      1,05

      152.25 185 365

      Saturated steam/

      compressed air/

      nitrogen gas

      Ductile cast

      iron

      FCD450

      *Can potentially meet these flange standards: JIS16KFF ASME/JPI 150lb

      ●Maximum allowable pressure (PMA): 1,37MPa (199psig)
      ●Maximum allowable temperature (TMA): 185℃ (365℉)
      ●Specify the model GL81-A when ordering. This product is sold in a set that contains the following accessories.

       

      Inlet-side check valve* 80A (3”)  x1
      Inlet-side gasket 80A (3”)  x1
      Inlet-side bolt nuts 8 set (4 set for ASME/JPI150lb)
      Body fixings x2
      Outlet-side check valve* 50A (2”)         x1
      Outlet-side gasket 50A (2”)         x2
      Outlet-side flange 50A (2”)         x1
      Outlet-side bolt nuts 8 sets (4 sets for ASME/JPI150lb)
      Bolts, nuts, flat washers for body fixings 2 sets

      *Please be sure to use standard accessories for the inlet-side and outlet-side check valves.

      Model : GL81GL81.png
       
      Model : GL81EGL81E.png
       
       
       

      Steam and Air consumption chart for GL81(E)

       

      GL81(E)_SteamAndConsumptionChart.png
       

      Equivalent consumption ofair at 20°C (68°F) underatmospheric pressure,

       
       
       
      Filling Head FH-factors
      mm in
      150 5.9 0,66
      270 10.6 0,75
      370 14.5 0,82
      570 22.4 0,92
      770 30.3 1,00
      970 38.2 1,01
      1270 50.0 1,03
      Capacity for deviating filling heads:
      To get the capacity for other filling heads multiply
      the capacity of this chart by the "FH-factors".

      Open system

      GL81-A_open1.jpg
       

      Closed system

      GL81-A_closed1.jpg

      Contact